A scientist wearing a lab coat and blue gloves uses a dropper to add liquid to one of several test tubes filled with blue solution. A microscope, petri dishes, slide holders, and various lab equipment are arranged on the workbench.

Medical

Custom Thermoformed Packaging for the Healthcare Industry.
A close-up shot of transparent, plastic, clam-shell packaging with clean lines and edges. The focus on the smooth, clear material highlights its shape and structure.

Protect With Confidence

Brentwood Medical is a segment of Brentwood Industries, Inc., specializing in custom thermoplastic packaging and equipment enclosures for the healthcare industry. Our goal is to be more than just a supplier. We aspire to be a reliable partner and believe that your success is our success. With 50 years of experience in the medical packaging industry, we have the knowledge to take any tray design—simple or complex, big or small—and produce a finished product that leaves you feeling confident.

Services

Design & Development
Client Services
Quality Control & Compliance
Design & Development

Our in-house team of designers are experts in designing simple and complex packaging. The team utilizes a rapid prototyping process to provide formed samples for product testing and evaluation before any investment in tooling is made. This approach ensures that our packaging solutions are both functional and cost-effective, meeting your specific requirements with precision. By leveraging advanced technology and a deep understanding of industry standards, we deliver innovative designs that enhance product appeal and protect integrity.

Client Services

Our client services team is dedicated to providing exceptional support throughout your entire project journey. From initial consultation to final delivery, we ensure clear communication, timely updates, and personalized assistance tailored to your specific needs. Our commitment to your success means we are always available to answer questions, address concerns, and offer expert guidance. Trust us to be your reliable partner, delivering not just services but a seamless, supportive experience that empowers you to achieve your goals with confidence.

Quality Control & Compliance

At the core of our commitment to quality and compliance is our adherence to the highest industry standards. We maintain two ISO Class 7 cleanrooms to ensure a controlled environment that meets rigorous cleanliness and quality requirements. Additionally, we hold ISCC PLUS certification, demonstrating our dedication to sustainable practices and responsible sourcing. These certifications reflect our unwavering commitment to delivering products and services that not only meet but exceed industry standards for quality, safety, and environmental responsibility.

A person with short gray hair and glasses is seated at a desk working on two computer monitors. The screens display technical drawings and diagrams related to engineering services. A woman with shoulder-length blonde hair sits at a desk in an office cubicle, smiling at the camera. She works on a computer with a monitor, keyboard, and mouse. A person in a lab coat and blue gloves examines a transparent container under a bright lamp in a medical laboratory setting. The container appears to hold some form of specimen or sample related to healthcare research.

Packing Capabilities

Explore Our Packaging Capabilities
A clear, open plastic clamshell packaging container is shown. The lid is partially open, revealing a compartmentalized interior designed to securely hold and display consumer products.
Clamshells

We specialize in designing custom clamshells and blister packaging for a wide range of applications. Our rigid clamshells are meticulously crafted to ensure both product safety and functionality for end-use.

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A plastic tray with multiple vials of medication enclosed in clear plastic covers. Several red-capped syringes are visible, secured in the designated spaces within the tray. The tray lid is partially open, revealing the orderly arrangement of medical contents inside.
Clinical Trial Trays

Our clinical trial trays are meticulously crafted to tackle the unique challenges of clinical trials, providing efficient organization and secure transport for syringes, vials, and pharmaceuticals. With a deep understanding of the critical requirements of clinical trials, our expert design staff delivers high-quality, reliable packaging solutions that ensure product integrity and contribute to the success of your trials.

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A clear, rectangular plastic container with a smaller white insert designed for healthcare use. The container has ridged sides and appears empty, while the white insert is ideal for securely holding medical supplies or other items within the larger container.
Deep Tubs & Bins

Brentwood excels in forming deep tubs and bins with an industry-leading 8-inch inline forming depth. Our deep tubs and bins, with thicknesses up to .08 inches, are perfect for applications requiring extra stability. Additionally, we offer integrated solutions by designing nesting capabilities, allowing trays and inserts to fit seamlessly inside deep tubs for enhanced ease of use.

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Various sizes of transparent dental packaging with blue lids are arranged against a white backdrop.
Dental Packaging

Our designers possess extensive expertise in creating custom packaging for the dental industry. We recognize the need for specialized solutions for abutments, dentures, implants, and orthodontics, and design packaging with flexible footprints to accommodate a wide range of applications.

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A detailed image shows several transparent and white plastic trays with intricate compartments, designed for organizing and storing medical instruments or devices.
Long Trays

Brentwood has been a pioneer in forming long medical trays for the healthcare packaging industry for nearly 40 years. Our extensive experience and expertise in manufacturing catheter trays position us as industry leaders, with the capability to form parts up to 72 inches inline. This long-standing expertise ensures that we deliver exceptional quality and precision in every tray we produce.

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A rectangular, light purple plastic tray with two circular indentations on diagonally opposite corners. The tray has raised edges and several small rectangular cutouts along the sides.
Procedure Trays

Custom procedure trays offer superior quality and protection. Our designers craft both sterile and non-sterile medical trays tailored to meet specific customer requirements. By consolidating all necessary components into a single kit, our procedure trays reduce overall packaging costs and streamline preparation, ensuring healthcare professionals have everything they need for a procedure in one neat, secure package.

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A clear plastic tray with individual compartments, arranged in a grid pattern, perfect for consumer use. This product is ideal for organizing or holding small items.
Work-in-Process Trays

Productivity is crucial in manufacturing and production environments, and our custom-designed handling trays are here to help. These cost-effective and reusable trays ensure product security throughout the manufacturing and production process, from handling within a single facility to shipping between multiple facilities.

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Latest News & Projects

Large industrial room with bright overhead lighting, several large industrial machines, and conveyor belts. The machines are predominantly beige with orange and black components.
Leading the Way in Cleanroom Packaging Production

Brentwood Medical, a leader in thermoformed medical device packaging, sets itself apart by maintaining two ISO Class 7 cleanrooms—an achievement that very few rigid packaging producers can match. The company’s commitment to excellence and meticulous attention to detail has propelled it to the forefront of cleanroom packaging production.

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A transparent plastic tray with a fitted plastic cover, used for medical packaging, The tray has multiple compartments and is placed on a white surface with a slight blue hue in the background.
Tray Design Improves Organization and Efficiency in the Surgical Field

A customer came to Brentwood in search of an improved packaging solution for a bone marrow aspiration (BMA) kit. The pouches they were using limited visibility of the kit’s 15 components and did not allow for proper organization. When dumped from the pouch, the many pieces would come out haphazardly, adding unnecessary time to the preparation process and sometimes even falling off the tray.

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A large cardboard package contains several shelves of neatly organized, individually wrapped medical bottles. The package is partially open, exposing the top of the shelves and rows of healthcare supplies inside.
Increasing Operations Efficiency with Innovative Packaging

The Brentwood Medical team is always looking to solve problems for our customers, even if it doesn’t involve creating an innovative packaging design. Our operations specialists are always looking for new ways to help our customers increase efficiencies at every stages of the supply chain.

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