A wastewater treatment plant with cylindrical tanks, metal pipes, and railings hosts a person in protective gear managing the industrial equipment.

Polychem® Head Shafts

The Polychem non-metallic telescoping head shaft was invented and installed as part of the first 100% non-metallic system in 1984. At that time, the industry was just beginning to test plastic as a lighter, corrosion-resistant alternative to steel. Today, Polychem non-metallic head shafts have become the water treatment industry’s gold standard.

The head shaft’s unique assembly does not require crane installation and is virtually maintenance free. Two fiberglass end tubes with internal bearings and keyways overlap a center tube and are joined together with torque interlocks and set collars to form one robust, easy-to-lift shaft. Since its introduction, the Polychem telescoping head shaft design has been utilized in over 12,000 systems worldwide.

Specifications

English Metric
ProductOption# TubesSpan Range FtTube MaterialSpindle MaterialCenter Tube Od
inches
Key MaterialSet Collar Material
Polychem Head Shaft
Standard
3
10 - 29
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
5.25
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp
Polychem Head Shaft
Mono
1
2 - 10
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
None
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp
Polychem Head Shaft
Jumbo
3
29 - 40
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
10.73
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp
ProductOption# TubesSpan Range
m
Tube MaterialSpindle MaterialCenter Tube Od
inches
Key MaterialSet Collar Material
Polychem Head Shaft
Standard
3
3.05 - 8.84
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
133.35
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp
Polychem Head Shaft
Mono
1
0.61 - 3.05
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
None
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp
Polychem Head Shaft
Jumbo
3
8.84 - 12.19
Glass Fiber reinforced epoxy resin,
biaxially wrapped at 45°
Cast Nylon-6
272.54
Nylon 6-6
Cast Nylon-6 with
316 SS Band Clamp

Complementary Components

Cast Nylon 6 End Spindles
Nylon 6 Set Collars
Interlock Keys
Torque Interlock System
Bearings
Cast Nylon 6 End Spindles

Wall-mounted spindles support the tube assemblies as they rotate on internal tubular bearings and are equipped with jacking bolts for ease of alignment.

Nylon 6 Set Collars

Collars secure telescoping tubes and are fastened with a 316 SS band clamp.

Interlock Keys

Molded Nylon 6-6 keys connect the head shaft sprockets to the tubular shaft assembly, allowing the sprockets to transmit torque to the system.

Torque Interlock System

The torque interlock system connects the three overlapping tubes to form one shaft and is secured with a set of collars and keys.

Bearings

Water-lubricated UHMW-PE tubular bearings spin on the spindle and are keyed to the outer end tubes to support the shaft.

an image showing a nylon end spindle for head shafts an image showing a nylon set collar for head shafts an image showing head shaft interlock keys an image showing head shaft torque interlock system an image showing head shaft bearings
Abstract image featuring a minimalist design of white and light gray geometric shapes. The background has a subtle gradient, creating a clean and modern aesthetic.
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